The Ultimate Tool for SPM - Special Purpose Machines Manufacturers or The Engineering Projects - Assembly, Fabrication, Testing, Erection or Commissioning.

SPM - Special Purpose Machines Manufacturers or The Engineering Projects.

Model Name: DI-SPM DSA Insp. Model Number: L – 12.

A) Where this Model is Useful?
  1. A Business Entity That, Designs A SPM, Manufactures Child Parts with Raw Material to Become Sub-Assembly With Vendors or In-House . The Final Assembly Is Carried Out In-House or at Clients Place with The Combination of Bought Out, Consumables, Child Parts & Sub-Assemblies. The Final Product Is Tested for Its Defined Purpose, Functional, Performance & is Handovered to Client.
  2. Quality Checks are Focused for the Defined Purpose, Functional, Performance Testing of a Machine at Pre defined Completion Stages or at Different Stages of Multiple Assemblies/Fabrication of A Project. (Please Note, the Inspections Are Not Focused at Child Part or The Subassembly Levels)
  3. A SME Manufacturer, Who Wants a High Quality - Quality Systems & a Free ISO 9001 2015 Implementation.
  4. A Entity Who wants to Spend Only for ERP & Get ISO 9001 2015 Implemenation Free. or
  5. Spend for ISO 9001 2015 Quality Management System, Get ERP for Free. ie Free ERP for Manufacturing.
B) A Solution from Pain to Gain:
  1. Do You Want to Monitor or Compare the Consumption of RM or Consumable or a Bought Out Item as against the Project BOM?
  2. Does Your Assembly Line Stops for Want of a Specific Child Part or Consumable or a Bought Out Item Just Before Assembling?
  3. Do You Want to Have A BOM i.e. Child Part to RM to Sub Assembly to A Finial Assembly for A Specific Product.
  4. Do You Want to Set an Auto Inspection System & Record Inspection Parameter’s for A Specific Stage of Assembly or Fabrication.
  5. Do You Want to Fix Inspection Parameters So That Employees Know What Is to Be Inspected?
  6. Do You Want to Set an Auto Inspection System & Record Inspection Parameter’s for A Raw Material.
  7. Do You Want to Monitor the Project Completion Levels?
  8. Do You Want to Set the Testing Stages of Project or Machine on Auto Pilot Mode & Record Testing Parameter’s.
  9. If You Want to Know the Supplier Performance Through Ratings.
  10. If You Want to The Know the Shortage of a Raw Material Before the Items Get Assembled.
  11. If You Want to know The RM Inventory Levels at Any Given Point of Time.
  12. If You Want to Set the Minimum Inventory Levels of Each Raw Materials.
  13. If You Want to Control the Customer Order Levels.
  14. If You Want Your Business Systems to Be Integrated with ISO 9001 2015, Quality Management Systems.
  15. If You Want a Free ISO 9001 2015 Implementation.
C) Specific Industry?
  1. Any SPM Assembler / Fabricators, Who Purchase RM’s, Manufactures Child Parts with Vendors, Then Processes Such Child Parts, In-House or with Vendor to Become a Sub Assembly. These Sub-Assemblies Are Finally Assembled at different stages for Testing, Once the Testing is passed then next stage of fabrication or assembly is taken up till the completion of Machine or Project is commissioned.
  2. The SPM Machine or a Project Which Has Different Stage of Testing Plans.
  3. The Product Which Has a Double BOM.
  4. A Drawings for Child Parts.
  5. A Drawings for Sub-Assemblies.
  6. A Drawings for Final Assemblies.
D) Your Efforts or Contribution for Success & Growth:
  1. Investment.
  2. A Desire to Become A MNC.
  3. Spending Time to Understand & Practice.
  4. Use The Tool to The Fullest Extent.
  5. As a Policy, Each Product Shall Have QCP.
  6. As a Policy, Drawings Shall Be Available for Each Child Part & for Each Stages or Process of Child Part.
  7. As a Policy, Unless RM Receiving Inspection Is Carried Out & Recorded, No Child Part Shall Be Produced.
  8. As a Policy, Child Part Inspection Is Carried Out & Recorded, No Sub Assembly Shall Be Produced.
  9. As a Policy, Unless Sub Assembly Inspected & Recorded, No Final Assembly.
  10. Inventory of Child Part Shall Be Online at Any Given Point of Time.
  11. Sub Assembly Inventory Shall Be Online at Any Given Point of Time.
  12. Final Product or Assembly Inventory Shall Be Online at Any Given Point of Time.
  13. Inventories of RM Shall Be Online at Any Given Point of Time.
  14. Staff Shall Be Able to Spend Time On Generating Accurate Data’s & Maintain Records On Daily Basis.
E) Indicative Degree of Computerisation:
  1. Incoming Register : Customer Order (A 1).
  2. Contract List: Order Acceptance (A 1).
  3. Supplier PO (Print of PO) (D 4).
  4. Supplier GRN (Print of GRN) (D 4).
  5. Stores: Supplier GRN Inspection (E 5).
  6. Vendor (Print of DC) (D 4).
  7. Vendor GRN (Print of GRN) (D 4).
  8. Vendor GRN Inspection (E 5).
  9. Drawing Register (D 4).
  10. QCP or Stage Testing Plans (L 12).
  11. CAR (D 4).
  12. Customer Feedback (D 4).
  13. Calibration Status (E 5).
  14. Related MRM Analysis & Graphs (D 4).
  15. Report Module. Data by Reports I.e. Status Reports. (C 3).
  16. Double BOM (F 6).
  17. Production Scheduling - Stock (F 6).
  18. Assembly Route Card Print (F 6).
  19. Child Part Inspection (G 7).
  20. Child Part Assembly – CP Sub Assembly (G 7).
  21. Stage Testing or Sub Assembly Inspection (L 12).
  22. Final Assembly (F 6).
  23. Final Assembly Testing / Inspection (G 7 / L 12).
  24. Sales Invoice (G 7).
  25. To Know the Exact Scope for this Model, Please Register & Download A Free Demo Scope Video Which Is Above in The Rectangle Product Box.
F) Cost:

Price : ₹ 2,065.00 per Month, Per User, Paid on Yearly Basis ₹ 24,780=00.
Get attractive discounts for a minimum of 5 users, with different pricing structure that have 25% Subscription Licenses fee on yearly basis.

G) ISO ERP Training:

Yes : Only By Online Videos.

H) Installation Support:

Yes : Online Support.

I) On Premises Training:

1) On Premises Training is not Required as, ERP is Easy to Operate & Of course there are Plenty of ISO ERP Videos Available, so that Users Can Get Trained Themselves & Use the Software.

2) Client who Requires On-Site Training or Online Training Support, However, Must Pay an Additional Fee, which is Calculated Each Visit or Per Month. The Cost of Training Per Visit or Per Month is not Included in the Above Section - Srl No F) Cost.

Definitions & FAQ's:

1) What is a SPM?

2) What is a Project?

3) What is a Testing?

4) What is a Test or Testing Plans or Test Quality Plans?

5) What is Erection?

6) What is Process Mapping?

9) What is Receiving Inspection?

10) What is a Vendor Processing?

11) Who are Vendors & Suppliers?

12) What is Commissioning?

13) What is Assembly?

14) What is Fabrication?

15) What is Testing?

16) What is Project Execution?

17) What is Costing?

18) How can we Compare BOM Against Actual Consumption?

18) What is Welding Process?

19) What Role has Nuts & Bolts in Fabrication Process?

20) What do you Mean by Riveting Process?